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PLANT AND FURNACE CONTROL SYSTEMS

FerroAlloy Designers & Consultants:

Each customer approaches our team for consultation with different requirements for their project. FerroAlloy projects are not systematized as the requirements keeping changing from client to client. A lot of things are counted while establishing a Ferro Alloy plant such as type of Alloy, furnace configuration, capacity, structure & planning, material, and updated equipment based on the client’s requirement.
Our roots of knowledge on handling such vast projects have inclined our ability to take charge of troubleshooting assignments, Updation of equipment, and product enhancement for achieving low maintenance.

Turnkey Project Executioners:

Turnkey or Semi-turnkey projects both depend upon perfect plan, design, construction, and maintenance. Over the years RgCON Services have undertaken many projects that have empowered them to handle any EPC/ Turnkey/Semi-Turnkey projects in the market. The updated technology and new equipment have always been their backbone in expanding their business globally.

RMH Systems, General Engineering & Quality Control:

The maneuver of raw material from their native site to the point of use in manufacturing and refractory lining for furnaces which are resistant to heat plays the main role of performance in a Ferro Alloy Plant. Designing and configuring the furnace is a crucial point. RgCON Services emerged with suitable solutions in order to set up the furnace perfectly into the environment.

Agglomeration Techniques:

Reforming the ores like manganese and chrome into suitable sizes through the Agglomeration technique by sintering makes it easy for the production of certain ores like Ferro Manganese, Silicon Manganese, and Ferro Chrome that are becoming scarce day by day. RgCON Services works jointly with M/S. SAC Co. Ltd., South Korea in undertaking projects related to designing of Manganese ore sintering and Chrome ore briquetting plants by following the Agglomeration process.

OPTIMIZATION STUDIES

Close study is performed to check the quality and the services we provide to the customers. Different techniques are used to study the process and methods involed in each stage

FURNACE REBUILDS, UPGRADES| SUPPLY OF PLANT AND EQUIPMENT

RgCON Services handles both Green field and Brown field projects in India to build the furnaces. Brown field project purpose is to rebuild the furnaces either by pulling apart the complete plant or re-structuring a part of it to restore its performance. We have proven our works in rebuilding furnaces for our clients with less investment

New inventions and updated technology has strengthened our ability to keep the standards high in aspect of upgrading the furnace plants and equipment. Our organization has worked on many Ferro Alloy Furnace plants that include:

Enhancing furnace lining for longevity, flexibility and efficiency with required changes and repairs for continuance in Operations & Maintenance.
Enhancing the Hydraulic Systems, Smoke Hood and Cooling arrangements.
Performed Optimization Study to reduce maintenance cost.

Close observation of work related to designing, planning and constructing of projects that our senior staff experienced helped in completing many Turn-Key projects in India and Abroad. Success ratio of our equipment and material is always high and we take complete responsibility in commissioning the furnace, erection, fabrication and supply of essential plant items for smooth execution.

PLANT COMMISSIONING COMPLETE WITH TESTING

RgCON Services always assures that all systems, components and materials related to the construction of a furnace are designed, tested, operated and maintained by skilled engineers, process experts and metallurgists during the process periods according to the operational standards of the client.

Plant Construction- Fabrication and Erection:

Construction, Fabrication, and Erection is a demanding process to turn steel into a product that can be used for construction and other Industrial materials. Our own senior experts and network of staff bring the knowledge and energy needed to tackle any project by supervising the flow of Work from Drawings, going through the Bar charts designed, Set Up process, Following the Installation Instruction manuals and Erection Sequence Flow charts.
RgCON Services handles each client as their first and completes the project with ease producing the best outcome.

Quality Assurance, Inspection and Testing

RgCON Services maintains a process checklist, follows Process standards and Documentation to prevent negative issues in the organization. Our team of testers examines the services before handing over to the client from preventing any mistakes and defects in the manufacturing of the product.
Inspection and Test plan document is prepared and each responsibility in the plan is executed gauging one or more characteristics of a product and comparing whether the requirement is met and the proper product is delivered to the client.

BASIC DETAIL AND ENGINEERING

Master layout, Raw Material Feeding system Layout, Tapping system with EOT Crane arrangement must be clinched.
Furnace building Sizes, Schematic Floor plan, and Elevations Loading details, Fabrication of Furnace Shell, Hydraulic Circuits with Power Packs hoisting, Slipping & Clamping and Pneumatic circuits must be fixed.
Diagrams of the equipment on each floor, Basic electrode Holder Assembly diagrams consisting of Electrode Suspension arrangements, Traverse Frames, Slipping Devices, Hydraulic Hoisting, Mantles, Suspension Links, Air or Water cooled protection shields, smoke Hood, etc., must be finalized.
Material & Water flow and Single-line diagram for electrical Systems must be finalized.

Planning

We start off by preparing the schematic sketches and layout for both green field and brown field projects based on the client’s requirements.
Once the approval is given by the client for execution of the project, testing of soil is done by experts to suit the conditions, terrain, environment and strength of the soil for sustainability of the economic factor.
We are well equipped to build custom made equipment’s with specified features for our clients.
Our machinery and equipment’s are best in quality which leads to low maintenance cost
We follow the laws while planning the project for smooth execution.

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